The History of Dry Transfers: Letraset

Letraset Instant Lettering before computers

Letraset was a mid-20th century alternative to Letterpress Typesetting

A Pre Printed Sheet of Letraset Instant Transfers from the 1960sThe original Letraset System comprised a library of sheets pre-printed with fonts of alphabet letters (i.e. a majority of those letters in most frequent use) in true-type styles and sizes. Each letter was individually transferred to drawing paper, or any other smooth surface, by the use of water in combination with the patented Letraset transfer frame. By this means, words, captions, notices, or designs could be built up, relatively simply and quickly for the 1950’s. No skill was required, and the result is comparable with the best quality printing and typesetting available at the time.

Before Image Transfers and Before Computers … There was Letraset

kippax pneuminor for making Letraset

Kippax Pneuminor

In 1957, an entirely new process to achieve the same results was conceived whereby no water or frame was necessary.The transfer was made merely by pressure applied to each letter with pencil or ballpoint pen. After extensive research and development on this new “dry” process, a complex manufacturing plant with facilities for the production of the Letraset Company’s own inks and adhesives came into operation in 1960. The new product was named Letraset Instant Transfer Lettering and, being suited for the North American market, was first introduced there.

All Letraset sheets were expendable – letters could only be used once – and were supplied from a library range of over 2000 items. By 1963, Letraset Instant Transfer Lettering accounted for the majority of the company’s business, which exported and distributed its product internationally to over 70 countries.

The Letraset Company

A collection of Letraset rub on instant letteringThe rapid rise of the Letraset Company in the 1960’s and 1970’s is one example of how a company carefully evolved its new technology into a profitable manufacturing and worldwide export trade business.

Their product was a new type of pre-printed letter transfer based on a sticky adhesive that was applied with pressure and without the need of water or any intermediate silkscreen.

The world of advertising and marketing was transformed entirely once Letraset was introduced onto the scene in 1959. What we know as dry transfers today would not be around if it weren’t introduced by John Charles Clifford “Dai” Davies and Fred Mackenzie, who carried out the task.

It all started in 1956 in London when Dai Davies thought of using transfers to replace letterpress, which was the primary form of impressing letters at that time, according to John A. Chudley in Letraset, a Lesson in Growth (Business Books, London. 1974).

 What they set out to create started out as waterslide decals that have been used since the 1860s but as lettering. Soon it evolved into the more established dry transfers.

“At Dai’s insistence we were striving for a level of quality in printing that was virtually unknown in the commercial screen printing world, and by painstakingly meticulous methods in the preparation of the artwork and careful construction of special-purpose printing machines we were able to achieve a standard that did much to help keep us in the number-one market position. A further advantage we gained from self-reliance was a greater knowledge and control of our production processes. “ (Letraset, a Lesson in Growth, Chapter 3, p.18)

In order to launch Letraset, Mackenzie and Davies borrowed money in 1959 from John Chudley, the third partner to the company. The product remained water-based until Letraset Instant Lettering was officially patented in 1962.

art sheets of Action TransfersLetraset was sold exclusively– you had to know someone to get it – and the company’s form of “Instant Lettering,” or dry rub-down transfers, took the world by storm once it was perfected.

In a very short time, Letraset went public in 1963. Mackenzie sold his shares and left the company. In the same year, the company also acquired Kippax Pneuminor Silkscreen Press. They kept building their business, got into more printing, but this time with color.

The team soon set up their operation in Ashford after purchasing a rotary gravure press. When the business kept growing, the company bought a factory in Italy. The factory gave them more freedom by using litho presses for printing transfers.

Chart of Instant LetteringLetraset’s main draw was Instant Lettering, and that was made through monochrome silkscreen printing. However, the company was looking for more ways to stay relevant in the business with new ideas. It started to make children’s products, but their monochrome transfers weren’t kid-friendly enough, and the company made a shift to fully colored waterslide transfers.

Instant Transfers offered a wide range of typestyles, including “Letragraphics.” It also produced a great number of transfers for symbols.

Here’s a fun fact: the company used the now iconic Lorem Ipsum filler text in its advertising. And though it may not have invented it, the company definitely had a hand at making it popular.

By 1968, the company migrated to making Action Transfer sets, a collection of printed rub-down transfers, according to Action-Transfers.com. Its first set was the “Animals of the World” for children. There was no mention of “Instant Pictures” after this. The company did not want to be mixed up with Polaroid.

Instructions on How to Use Letraset Instant LetteringEventually Letraset was sold to Tom Salter in 1978 for £1 million. Letraset Consumer Products began to fizzle, and Salter worked under his own name rather than Letraset’s. Action Transfer Products (part owned by Salter) was run by John Hunt, who left to form another company around 1981.

Salter went belly up in 1983 and declared bankruptcy. Peter Pan Playthings bought the assets to the company in 1985. Not in the transfer business, Peter Pan also declared bankruptcy soon thereafter. Acorn Printed Products, the company Hunt went on to co-found, own the rights to Action Transfers. Acorn had exclusivity to produce print transfers once Salter closed his business.

 

Here’s how Letraset works (original directions from Letraset, a Lesson in Growth):

  1. Light adhesive to hold the transfers onto the carrier sheet (Carrier Layer Adhesive);
  2. Strong adhesive to fix the transfers to the recipient surface (Surface Adhesive).

That’s the main event. Here are the other ingredients:

  • You need a protective tissue that the surface adhesive can’t stick to.
  • You need a carrier sheet that’s transparent, so you can see the transfers through it (and see what you’re doing).
  • The carrier sheet needs to respond to pressure (and heat) by buckling, so that the transfers, which do NOT buckle, are forcibly detached when it does buckle.
  • You need to PRINT the Surface Adhesive onto the bottom of the transfer image (or its halo), so that you don’t get nasty sticky glue anywhere else.
  • Job done.

 

How to Use Letraset

Original directions from Letraset:

Letraset is printed on a two-layer sheet. The top layer of thin, gummed tissue carries the letters. To strip off letters, cut a score line through the top tissue under each line of type and insert tip of cutting tool to raise edge. This is done by running blade along under the scored line, as shown. Cut both sides of tissue required and from loose edge peel off…

  1. …place letter face down on moistened silk on back of frame. Thoroughly wet tissue and let soak for 1 minute. Now slide away tissue…
  2. …letter remains on screen. Now turn over frame — letter can be seen to align on artwork. Press down on letter through silk and lift away frame. Adjust letter if necessary with blunt point — blot off.

a custom dry transfer from Image Transfers Inc with scissors and burnishing tool on desktop

About Image Transfers

a custom dry transfer on a microchip beside a dime to show how precise our rubdowns can be orderedOur company, Image Transfers, has taken the Letraset product to the next level. In our Garnerville, New York studio, all we do are custom dry transfers. This is where our process differs from Letraset. We don’t mass produce transfers. We don’t manufacture them with machines. Production artists are assigned jobs before noon, which is is our deadline in house. Our process is that one production artist is working on one transfer until it’s completed and packed up for FedEx. This process continues all throughout the day. Our turnaround is quick with most work coming in before noon and going to FedEx that evening.

A closeup of a new custom dry transfer by image transfers.Since transfers are produced by “artists” the colors are matched exactly, the rub-downs are created as perfect as we can manage, and the final product is beautiful. Our rub-downs are “fresh,” and they are much easier to apply than Letraset ever was.

Another difference is we produce our transfers on a clear slick, unlike Letraset’s translucent slick. This production upgrade makes it even easier to apply your artwork. We even supply a burnisher with every order.

a person peeling off the back of a custom dry transfer sheet used for custom letteringThe best way to get a project to us, is to visit our website at ImageTransfers.com. You will find our website “user-friendly.” New clients need to create an account. Returning clients just need to login. Once you’re logged in, it is easy to place an order. Clients just need to drag and drop art, choose color and quantity, choose FedEx option, pay online and get an instant receipt.

In house we get notice there is an order waiting to be processed. The project is assigned to an artist and put into production. Jobs are assigned all day long. A final quality check is performed before the transfers are packed up.

This is a closeup of a gallery wall in Miami that uses custom dry transfers for their museum labels and signageOur transfer quality is guaranteed. If you are ever unhappy with our product we will do it over at no charge. Our clients will receive a tracking number so they know when they will receive the dry transfer.

Since our staff is made up of artists, if clients ever need artwork created we can do that, for an additional fee. We can start with a photo or specs and will create art, send a PDF visual for approval, and get the project into production.

Our studio is open Monday through Friday from 9 a.m. to 5 p.m., and we are very customer service oriented. It would not be unusual for someone to answer the studio number after hours or send back an email reply over the weekend.

Don’t miss out on your totally unique, custom dry transfers. For more information, please visit ImageTransfers.com.

Image Transfers are custom dry rub-on transfer specialists. We make only one thing: custom rub down transfers for graphic designers, artists and model-makers. A dry transfer (or rubdown) is an image printed on a translucent sheet. The image has a coating of adhesive on its back. The image is transferred from the translucent sheet onto another surface by applying light pressure in a rubbing motion. The dry transfer can be applied to any surface that is free of dust, grease or oil. Dry transfers are referred to as DRY because they are applied dry, without the use of water or solvents. A dry transfer is not a slip-off label or a water decal, instead the transferred image appears as if it was printed directly onto the item. Our dry transfers are opaque because we back the colors with white, so our rubdowns can be applied to a surface of any color without changing the color of the rub-on transfer. We consider dry transfers a semi-permanent application. Our production artists can match all Pantone Matching System (PMS) colors including Metallic. Standard transfers are semi-gloss but we also offer matte and uncoated finishes. We deliver within as little as 24 hours. -- Specialties: Custom Rub Down Dry Transfers, Art Gallery Signage & Museum Labels, Custom Transfers for Product Prototypes, Comps & Mockups, Dry Transfers for Scale Models.

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